Injection Mold Service
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Injection Mold Services
Moldv offers high precision tool making and injection molding services. Injection molding is one of the most cost-effective methods of producing plastic parts in high volume, ensuring consistent quality regardless of production volume, Avoiding common mistakes for efficient production. Moldv offers a wide range of rigid plastics and resins to meet both structural and cosmetic feature requirements. In addition to materials, injection molded parts can be finished with custom surface treatments, polishing or surface texturing.
How to order parts?
Upload your drawing information, note your needs, we will quote for you as soon as possible!
We will give you the results of the quote within a predetermined period of time
Confirmation of specifications, processes and delivery dates.
Through video or inspection documentation or on-site acceptance .
Delivery on agreed terms.
Advantages of Injection Molding with Moldv
Rapid Turnaround
We provide swift mold lead times: as fast as 10 business days for rapid tooling and up to 20 days for production tooling.
Batch Production
Perfect for production runs starting at 100 parts.
High Precision
Modlv provides tight tolerance options in compliance with ISO 16742, with accuracy up to ±0.07 mm, depending on mold precision and part size.
Mold Options
Available in single-cavity, multi-cavity, and family mold configurations.
Extensive Material Choices
A wide range of materials ensures you achieve the required strength and surface finish.
Quality Assurance
Our QA team conducts rigorous quality control measures.
How Injection Molding Plastic Works?
Injection molding is a widely used method for manufacturing plastic parts, valued for its efficiency and precision. Here's a simplified look at how the process works:
The process starts by feeding plastic pellets into a heated barrel, where they melt into a fluid state. This molten plastic is then injected into a mold, which is shaped like the desired part. The mold consists of two halves that are clamped tightly together to withstand the pressure of the injected plastic.
Once the mold is filled, the cooling process begins. As the plastic cools, it solidifies into the shape of the mold. Cooling is crucial to avoid defects like warping or shrinkage. After the plastic fully hardens, the mold opens, and the newly formed part is ejected from the mold using pins or other mechanical means.
This process is highly repeatable, allowing manufacturers to produce large quantities of identical parts with minimal waste. Injection molding is ideal for creating products with complex designs, and is used in industries like automotive, electronics, and consumer goods.
In summary, injection molding is a cost-effective and efficient way to produce plastic parts with high precision, making it a key process in modern manufacturing.
Injection Moulding Materials
- ABS | Acrylonitrile Butadiene Styrene
- ASA | Acrylonitrile Styrene Acrylate
- CA | Cellulose Acetate
- COPO | Copolyester
- HDPE | High-Density Polyethylene
- LCP | Liquid Crystal Polymer
- LDPE | Low-Density Polyethylene
- PA 6 | Polyamide 6, Nylon 6
- PA 6/6 | Polyamide 6/6, Nylon 6/6
- PARA | Polyacryl Amide
- PBT | Polybutylene Terephthalate, Valox
- PBT-PET | Polybutylene Terephthalate-Polyethylene Terephthalate
- PC | Polycarbonate
- PC-ABS | Polycarbonate-Acrylonitrile Butadiene Styrene
- PC-PBT | Polycarbonate-Polybutylene Terephthalate, Xenoy
- PC-PET | Polycarbonate-Polyethylene Terephthalate
- PCT | Polycyclohexylenedimethylene Terephthalate
- PE | Polyethylene
- PE-PP | Polyethylene-Polypropylene
- PE-PS | Polyethylene-Polystyrene
- PEBA | Polyether Block Amide
- PEEK | Polyether Ether Ketone
- PEI | Polyetherimide, Ultem
- PES | Polyether Sulfone
- PET | Polyethylene Terephthalate, Rynite
- PLA | Polylactic Acid
- PMMA | Polymethyl Methacrylate, Acrylic
- POM | Acetal Polyoxymethylene, Delrin
- PP | Polypropylene
- PPA | Polyphthalamide
- PPS | Polyphenylene Sulfide, Ryton
- PS | Polystyrene
- PS-PPE | Polystyrene-Polyphenyl Ethers, Noryl
- PSU | Polysulfone, Udel
- PVC | Polyvinyl Chloride (Shore D)
- PVDF | Polyvinylidene Fluoride
- SAN | Styrene Acrylonitrile
- TPO | Thermoplastic Polyolefin
- TPU | Thermoplastic Polyurethane (Shore D)
- EPDM | Ethylene Propylene Diene Monomer Rubber, Viton
- MPR | Melt Processable Rubber
- POE | Polyolefin Elastomer
- PVC | Polyvinyl Chloride (Shore A)
- TPE | Thermoplastic Elastomer, Santoprene
- TPU | Thermoplastic Polyurethane (Shore A)
- TPV | Thermoplastics Elastomer, Vulcanized Rubber
- LSR | Liquid Silicone Rubber
Surface Finish Options
Draft angle requirements will vary by requested finish. Industry standard Mold-Tech finishes are also available.
FINISH | DESCRIPTION |
---|---|
PM-F0 | non-cosmetic, finish to Protolabs' discretion |
PM-F1 | low-cosmetic, most toolmarks removed |
PM-F2 | non-cosmetic, EDM permissible |
SPI-C1 | 600 grit stone, 10-12 Ra |
PM-T1 | SPI-C1 + light bead blast |
PM-T2 | SPI-C1 + medium bead blast |
SPI-B1 | 600 grit paper, 2-3 Ra |
SPI-A2 | grade #2 diamond buff, 1-2 Ra |